Calculating A Rolling Offset In Sheet Metal

X squareroot square of v square of h travel t x cos 90 fitting angle run r squareroot square of travel t square of x.

Calculating a rolling offset in sheet metal.

Sheet metal calculator bend allowance equations and calculator. This simply means that the offset squared plus the rise squared will equal the true offset squared. This is used to calculate the back stop location when working off of a flat pattern. Die edge radius in.

Windseaker1 sorry for being late getting back yes the bend formula works for rolling as well when you roll a plate you are bending it on a large radius the metal still has to shrink on the inside of the neutral line and stretch on the outside to get a finished diameter that you want you have to compensate by adding or subtracting part of the metal thickness from the neutral line. If you are rolling a ring with a 12 inch od out of 25 inch thick material the mean diameter of the ring will be 11 75 inches. In the diagram above the relationship between the travel length and the offsets is as follows. Here you would subtract the material thickness from the specified offset.

Punch edge radius in. You need to calculate the circumference of the mean diameter of the ring you are rolling. Air bend force chart a chart used to calculate the tonnage required for a bend based on thickness tooling and length. Say you need to form an offset specified as 0 156 inch in 0 059 in thick material.

0 059 0 097 in. You then need to take the square root of the result to get the true offset. The first number you need to find when calculating a rolling offset is the true offset which is found using pythagoras theorem. Calculate the square root of the number to find the rolling offset.

In the example the square root of 208 14 42 inches. This page also includes a link to a on line sheet metal bend allowance calculator. The length of the material will then be 11 75 x pi or 36 9137 inches. Air bending one of the three types of bending for sheet metal where the outside mold line is not pressed against the die.

Step 2 finding the setback and diagonal. Most sheet metal materials will conform to the calculations.