Cable Connector Manufacturing Process

A tour of a copper wire and cable manufacturing plant informs us of the complex processes involved in making this fundamental product.

Cable connector manufacturing process.

Solder is the method required for assembly of the connector to the cable s. These conditions can be avoided with an attentive and experienced operator. Manufacturing process validation will reduce the risk that this will occur. Cable assembly lead free solder cable assembly qualification wire termination free solder and meeting the necessary quality.

Field replaceable connectors for semi rigid cables requiring standard stripping dimensions and military tools. Validation of the manufacturing process demonstrates that the processes have the potential or capability to consistently produce products that meet specifications and ensures that product design objectives are achieved throughout the product life cycle. Conversely the introduction of too much material during the process over packing can result in compromised physical parameters material visibility in the face of the connector and damaged cable jackets with holes in the jacketing sheath. Copper wire and cable are the primary media that most cabling contractors install and most cable plant managers are responsible for maintaining.

As a highly vertically integrated corporation lemo also controls the vast majority of its manufacturing process from procuring raw materials through tool making to production plating final assembly and testing. Connector manufacturing company is a proud member of the hubbell family. That s because the wire harness is one of the most indispensable electronic and electrical components in the modern world. The wire harness manufacturing process is time consuming difficult and task oriented.

Manufacturing capacity has been significantly increased primarily in switzerland resulting in dramatically reduced lead times. Nonetheless as the demand for wire harnesses and cable assemblies grow manufacturing of these components continues to expand.