Burr Direction In Sheet Metal

The burr is a thin ridge of material that is formed due to the elongation of metal during the final separation of the sheet.

Burr direction in sheet metal.

The parts that have been cut neatly are the parts where the clearance is small. Burr is a metal part of the metal casting milling or electroplating process metal surface residual or extremely fine microscopic metal particles. See also drawing and forming blank 1 sheet metal stock from which a product is to be made. Figure 3 a microcrack that occurred during.

What is a burr and how is a burr defined. 2 workpiece resulting from blanking operation. Adjust so that the cutting is uniform. Inspectors can use a range of tools like toothpicks locates burrs and steps as small as 0 0005 inches pencils assesses whether or not a burr is rigidly adhered and a fingernail detects burr height and sharpness.

Creation of a formed feature by angular displacement of a sheet metal workpiece. Burr direction side of the stock on which burrs appear. Burr height up to 10 of material thickness can be expected. The appearance of burrs will greatly reduce the quality standard of metal workpieces so it should be prevented or managed to remove burrs.

Figure 1 the sheared edge exhibits some distinctive characteristics. Metal burr extending beyond the edge of the cut piece view on the cut face top and from the bottom bottom a burr is a raised edge or small piece of material that remains attached to a workpiece after a modification process. In manufacturing practice sharp tools can mitigate burrs. De burring can be avoided by considering the direction of the burrs in the design of the parts.

If operators and technicians try to solve cut quality problems without considering the process fundamentals they may be shooting in the dark. Burrs can interfere with subsequent forming processes. Every manufacturer and industry segment defined a burr differently. These methods are used to more accurately detect minute amounts of metal.

They include burrs fracture burnishing rollover and work hardening. These variations created problems for shops trying to provide deburring solutions and for customers trying to figure out what solutions to look for. Attaining a burr free cut is about ensuring the beam parameters and gas dynamics work together to ensure the right amount of molten metal evacuates the kerf at the right time and in the right way. Apart from the above there are other causes of burr generation.

Figure 2 a burr or protruding ragged edge shown at 100x magnification occurs as the material is sheared at an angle against the blanking direction. Stamping includes a variety of sheet metal forming manufacturing processes using a machine. An unclear definition of burrs was a problem manufacturing faced for many years.